Teardown

We started the project by doing a complete teardown down to the frame of the RGV rolling chassis.  Wheels were removed, front end,  swingarm, rear shock and linkage, subframes, and wiring were all removed. I then proceeded to completely disassemble the front forks at which point I had to decide if I was going to…

Hybrid project is dead – Long live the RGV

Unfortunately, the RGV/Banshee hybrid project is no more.  One of the primary drivers for this project was the lack of a RGV250 engine for my rolling chassis.  Over the course of the past year, I have since accumulated two RGV250 engines.  One came as a spare with the 93 VJ22 that I purchased and the…

Powder coating

I made a trip to a local powder coater today to get some prices powder coating the extra set of wheels as well as other chassis components.  I was was pleasantly surprised with what they told me.  They had a pretty wide selection of not only colors, but also textures.  I was given a quote…

RGV 250 Build: Engine plans

I mentioned in my last post that we would talk about plans for the engine in the next post.  Before I get into that, I want to share a few bits and pieces that have been acquired in the last week. Extra set of wheels (no discs) I was able to find an inexpensive set…

New project: Suzuki RGV 250 hybrid

The Idea So I picked up the beginnings of a new project for the shop last weekend.  I have been wanting a 2 stroke racer for some time now.   There is no sweeter music than the sound of a 2 stroke engine on the track.   The old 2 stroke racers such as the TZ250 and…